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Fire door manufacturer switches to Ubabond U30 to reduce hazardous waste

Fire door manufacturer switches to Ubabond U30 to reduce hazardous waste

The problem 

John Watson Doors manufactures fire doors for the commercial sector, including hotels, libraries and schools. They were experiencing bleed-through issues with the two-part formaldehyde-based adhesive they were using, but more significantly, disposing of the hazardous formaldehyde waste was becoming increasingly expensive. They reached out to Adkwik to find an alternative.

Our solution 

We introduced John Watson Doors to our single component resin adhesive, Ubabond U30. An onsite demonstration revealed the benefits of switching to this formaldehyde-free formula. Ubabond requires no mixing or hardeners and has fast curing times, with no bleed-through — it’s ideal for bonding veneers and laminates. We agreed a trial order with the customer and provided support with onsite set-up and training.

The result

The transition to Ubabond U30 has been seamless for the customer, but the result has been game-changing.

  • Switching to Ubabond U30 has saved the customer money by drastically reducing the amount of hazardous waste requiring disposal. Ubabond is formaldehyde and VOC free, meaning it’s much safer to use, and significantly less expensive to dispose of.
  • Glue consumption has been reduced by 45%. Ubabond U30 is a single-component glue, so no messy, time-consuming mixing is required. No more issues with over-mixing or glue going off and being wasted — operators simply pour what they need into the roller. Users have also found that far less glue is needed per square metre.
  • Product quality has improved vastly, with no more bleed-through on veneers, which means no more time-consuming fixes, and less product waste overall.
  • Press time has been reduced from 2.5 minutes per door to just 1.5 minutes at 80°C, thanks to the fast bonding properties of Ubabond. Operators noted that they have the option to run even faster if required.
  • Further time savings have been achieved by eliminating the need to mix and measure the correct ratio of resin and hardener. Additionally, roller wash-down time has been reduced by 50%, from one hour to just 30 minutes.

“We’re now able to press at just a minute and a half per door, running at 80 degrees with no problems. We could go quicker, but we don’t need to. We’re also using about half the amount of glue than before, and we no longer have the hassle of mixing, or glue going off and going to waste. We used to have to weigh out the right ratio of glue and hardener, and wash-down is now twice as fast, so switching to Ubabond U30 has been a huge time-saver. So far, we’re really impressed and haven’t had any problems at all.”

Lennie, Factory Manager, John Watson Doors

Have a similar challenge? Contact Adkwik today!

If you have an adhesive bonding issue perhaps we can help. Get in touch to discuss your project and benefit from our expertise.

Reach out to our technical team on 01223 412373 or email our team online HERE and we’ll be happy to help.

Contact the team

PRODUCTS

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Ubabond U30 Single Component Formaldehyde Free Resin Adhesive 25kg

Ubabond U30 Single Component Formaldehyde Free Resin Adhesiv...

£133.65
(exc. VAT)
£160.38
(inc VAT)

Hear what our customers say:

John- Production Director at Furniture Makers company
"Adkwik are helpful, efficient and quick. Their next day delivery is invaluable in our business. They are extremely knowledgeable and a great asset to our company. I highly recommend them."
Kevin- Technical Director at a SIPS Company
"As a company we require specialist adhesives. From the onset Adkwik have provided us with an unrivalled service. Free samples to test, high competitive prices, speed of service and guaranteed next day delivery. They are quick, reliable, competitive and provide very tasty biscuits! Highly Recommended."
Nick- Procurement Manager
"Pleasure to deal with, reliable and deliver on time every time".
Paul- Commercial Manager at a Timber Frame Company
"Adkwik have provided us with a bespoke product labelling service for our D4 glue. This addition has greatly benefited the end user. Their next day delivery service is a great piece of mind".
Luke- Production Manager at Specialist Joinery Company
"Technical and Product support has been very good, much better than when we used to purchase from general suppliers that sell a variety of products. The whole team at Adkwik have always been helpful when we have needed them!"
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