Adkwik: Your specialist in industrial adhesives | Free delivery over £200 ex VAT | Order by 3:30pm for next working day delivery
Introduction to the hotmelt system
Safer...
Could you eliminate solvents
in your factory?
You need to tick all the boxes with HSE.
Are hazardous glues causing you problems? Do you want to reduce the use of harmful solvents in your factory?
Or maybe the HSE have made a visit with some action points you need to resolve…
Finding a safer alternative can be a challenge when health and safety impose challenging guidelines. Working through them without jeopardising your production process is important.
HSE state the following about adhesives containing dichloromethane (DCM):
- ‘At high concentrations DCM can cause death.’
- ‘DCM-based products should ONLY be used in well ventilated areas, to prevent the build-up of vapour.’
- ‘DCM is suspected of causing cancer.’
- ‘DCM can be absorbed through the skin and cause irritation.’
With our hotmelt system it removes the worry and the cost that comes with spray booths, extraction and PPE.
Why is it safer?
- 100% Solvent Free.
- 0% emissions/ VOC.
- No requirement for extraction system or Spray booths nor their costly maintenance.
- No need for masks or PPE.
- Non-flammable.
- No hazardous waste disposal.
Faster...
Make it quick with a one-way stick.
With the Rapid Raptor handy applicator, the accurate glue coverage and one-sided stick make it a true recipe for streamlining production.
Usually applications with solvent-based and water-based glues require a two-way stick, applying glue to both surfaces and bringing these together. With the hotmelt system, most applications only require a one way stick *(i.e. applying the glue to one surface).
The hotmelt machine is compact in size and completely mobile, allowing it to be easily moved around in your factory. The rapid application allows you to bond many materials quickly (such as foam and fabrics) resulting in reduced production times.
Why is it faster?
- Accurate glue application, no down time clearing up overspray.
- Speed up production with a one way stick*.
- Fast Spray application bond to many materials.
- obile system for your factory.
Cost-effective...
A safer glue doesn’t have to increase the cost of your production. Save 60% on glue consumption.
Being cost-effective doesn’t just mean the cost of the glue; instead it includes the whole process.
With a one-way stick and an applicator gun that allows you to control the flow of the glue and the amount applied, you get no messy overspray and no wasted glue.
Typical adhesives such as solvent-based spray or water-based glues use vastly more product compared to the hotmelt system. This 100% solid hotmelt glue goes a lot further. You will be surprised at how much less you use!
With this application and glue, there is no longer a requirement for PPE, an extraction system, or spray booths, removing costly maintenance and ongoing expenditure.
Why is it more cost-effective?
- 100% solid glue. No more paying for propellants to make your glue spray.
- One way stick instead of two way stick resulting in half the amount of glue used.
- A lower glue consumption.
- No cost of Spray booths, PPE, extraction systems.
- No cost to dispose of hazardous containers.
In summary
Here are three critical reasons why this matters…
Safer
100% solvent-free system
Faster
Rapid application of Hotmelt glue
Cost-effective
Extremely low glue consumption
Hear why our customers choose the Hotmelt System...
The components...
The hotmelt glue
The hotmelt machine
The award-winning applicator gun
The trolley
The delivery & setup
The technical & servicing support
Download the brochure
Frequently asked questions
How do I get a demo of the machine?
How quickly does the Hotmelt glue cure?
Timbond H509 cures quickly, but not so quickly that you don’t have enough time to reposition materials. To find out more, see our technical datasheet or speak to a technical expert to discuss your exact application. You’ll also have a chance to test this during the demo with one of our technical directors.
How much glue would I expect to use?
Depending on your current volumes, our team can give you an estimation of how much glue you’ll need compared to your existing usage. With the hotmelt system’s one-way application and efficient applicator gun, less glue is required, making it a more cost-effective solution.
What materials can the hotmelt glue bond?
• Foam
• Fibres (such as polyester fibres, wadding and dacron)
• Fabric
• Leather
• Polystyrene
• Insulation materials
• Carpet
• Some plastics
• And many more! Contact the team to discuss.
What type of industries are currently using the system?
There is a wide range of different industries including:
• Soft seating manufacturing
• Upholstery
• Furniture
• Mattresses manufacturing
• Sofa manufacturing
• Case manufacturing
• Carton-sealing
• Pre-fabrications
• Marine- boat interiors
• Motorhomes/caravan conversions
• Automotive manufacturing
• Textile manufacturing
• Disposable manufacturing
• Woodworking
What does the Hotmelt system cost to use?
The cost depends on your specific requirements and the equipment you choose. We offer flexible payment options which saves you the upfront costs of purchasing a machine outright. The cost of the hotmelt glue may also vary depending on the volume required. Contact us for a quotation based on your needs.
Customer scenarios
We have recently had a visit from HSE and they have advised we need to remove solvent-based glue from our process, will your hotmelt system be suitable?
The hotmelt system is an ideal alternative to solvent-based glues however we would need to discuss what materials you are bonding and how often. Please give us a on 01223 412373 to talk this through and the next steps.
We are currently using a solvent based glue, spraying the glue with a gun and hose system in our spray booths for a foam to fabric application. What is the difference to your hotmelt spray system?
Overall, the hotmelt system is a faster, safer and more cost-effective way of applying glue to foam and fabric.
- Our hotmelt glue is water-based, 100% solvent free, and you are purchasing a 100% solid adhesive. If you are using a canister based glue a percentage of what you purchase is gas.
- There is no requirement for a spray booth, which will significantly reduce costs, as there is no need to maintain the booth or replace its filters.
- Minimal PPE is required, as before you would have needed cover and face masks.
- One way application, no longer a two-way application spraying both surfaces, meaning it’s faster and more cost effective with less glue used.
- No disposal of aerosols, canisters or barrels of glues.
We are currently using hand-held aerosol cans for upholstery applications and have 10 team members with their own aerosol cans, is the hotmelt system an option for us?
You may require a change of process so the team can use the machine at different times, or you may need multiple machines.
Contact us to discuss your current glue process. Using the machines will mean there is less waste, no disposal of aerosols, and a 100% solvent-free glue application. However we will discuss if it’s a practical solution for you and give recommendations.
We don’t currently have any health and safety concerns with our current adhesives, why is the hotmelt system safer?
If you have recently had a HSE check and not had any issues and have passed the tests, depending on the glues you are currently using, the hotmelt system is still going to be a safer option.
One example is solvent-based spray glues may pass safety requirements only because there is enough space in your factory, the correct equipment (such as a spray booths, extraction) and PPE is in place to make it safer. But hotmelt glue is 100% solvent-free and no PPE or spray booth is required, ultimately making the system a more cost effective option.
We are already using a spray contact glue which contains no harmful solvents and is dichloromethane free, why would the hotmelt system still be of benefit to us?
The hotmelt system is a faster, safer and more cost-effective way of applying glue. Below we explain further its benefits compared with a canister or aerosol glue…
- There will be less waste and no need for the safe disposal of canisters or aerosols, which are also flammable. With a cardboard box of glue, it isn’t as difficult to dispose of.
- When buying hotmelt glue, you are buying a 100% solid glue, whereas a canister or aerosol, you are paying for propellants to make the glue spray.
- Clients using the hotmelt system are using significantly less glue than they were before. For a comparison of your current glue usage versus the hotmelt system, contact us to discuss.
- No upfront cost, with flexible finance options available. Contact us for more information.
Do you feel like your glue consumption seems extremely high?
The efficient swirl pattern by the hotmelt system can significantly reduce glue consumption to allow you to be more cost effective.
Download the brochure
Discover more about the hotmelt system by downloading the brochure below…
What our customers say
