The Best Glue for Mattress Manufacturing

Considering that the average person spends a third of their life sleeping, ensuring a restful sleep experience is paramount – and there’s fierce competition to be the brand that offers the most comfort and support. 

If your manufacturing process is going to be successful and consistently deliver quality products, you need a dependable glue that will hold it together. Let Adkwik walk you through our top adhesives for the mattress industry that will make your glue work faster, safer, and more cost-effective.

What You Need From A Mattress Glue:

To meet the high standards of mattress manufacturing, your adhesive must possess the following qualities:

Versatility:

• Demonstrate a high grab on synthetic and natural substrates or textiles.
• Maintains flexibility to prevent cracking or popping under stress.

   

Premium Feel and Finish: 

• The adhesive must maintain a soft quality to give a comfortable sleeping experience.
• It should have non-yellowing and odour-free properties for a clean aesthetic.

   

Safe and Sustainable:

• Contains minimal to no VOCs to protect workers and the environment.
• It must be non-flammable to ensure a safe end product.
• Contributes to sustainability by being solvent-free and recyclable at the end of its lifetime.

   

Fast and Efficient:

• It should possess fast-setting capabilities to meet the escalating demands of mattress production, saving time and money. 
• Improves efficiency for both manual and automated systems, optimising production workflow. 
• Ideally, it has a high open time and low setting time, facilitating smoother application and assembly processes.

   

Longevity: 

• Most mattresses should withstand up to 10 years of wear and tear, so the adhesives must be durable and maintain their structure.

Challenges with Traditional Mattress Glue

Traditionally, solvent-laden spray adhesives and water-based adhesives were the industry standard. However, each comes with drawbacks. 

Solvent sprays pose health and environmental risks. These hazards can hinder your workforce and require extra HSE regulation. Comparatively, water-based adhesives are low in VOCs and have a slower drying time, which is advantageous for adjustments. However, the additional time may hold up your distribution. 

In an age where many manufacturers need to produce, roll pack and ship mattresses directly to consumers without storage time, a glue offering flexibility without extended drying time or toxic components is vital.  

Recognising these challenges, Adkwik is keen to introduce your business to faster, safer, and cost-effective alternatives, revolutionising your production. 

The Best Mattress Glue

Here are Adkwik’s top picks of glue for the mattress industry.

Hotmelt Glue

Hotmelt adhesive is versatile and can bond various materials, including foam layers, fabric and other components. 

It’s particularly beneficial for securing pocket springs and creating a secure seal along the edges of the mattress. Both tasks are essential for maintaining the structural integrity of the mattress. This glue also provides that crucial flexible bond line for a soft and comfortable feel.

We suggest a glue such as Timbond H509. It has a high initial grab and remains permanently tacky, enabling an efficient assembly process. This quality is a blessing when working with springy foams that demand precise positioning and shaping. It’s also solvent-free, so you don’t need to worry about health risks. 

One of the main advantages of using this glue is its exact application. Unlike spray adhesives that disperse and become airborne, hot melt glue is applied directly to the target area. This focused application reduces the risk of excessive consumption, helping to maintain a controlled manufacturing process and reducing wasted adhesive.

Application: Meler B4 Hotmelt Machine Kit

For consistent, fast and cost-effective hot glue application, hire a Meler B4 hotmelt machine kit. Whether for a one-off project or long-term use, Adkwik’s hiring service can offer the flexibility you need. Head to the Meler B4 product page and hit ‘Get a QUOTE’ to discuss your options. 

Dichloromethane-free Spray Contact Adhesive

That said, a spray contact adhesive is still a good alternative, allowing you to apply a uniform layer of glue, which is useful when working with large surfaces. They’re ideal for bonding fabric to pocket springs or other materials in the mattress encasement process. Rather than opting for regular spray adhesives which contain solvents, mitigate risks by switching to a non-chlorinated adhesive.

Timbond Professional NC Dichloromethane-Free Spray Adhesive is a high-performance, fast-drying adhesive with safer solvents for your workers and the environment. It gives excellent coverage with a long open time, good heat resistance, and tacky pressure-sensitive properties, making it ideal for foam applications. It also dries clear, perfect for a clean, pristine finish for your mattress.

Application: Web Spray Kit

Your canister spray system will require a portable spray gun and a stainless steel hose. Opt for the Adkwik Portable Gun and Hose Kit. This hose is 4 metres long and complete with fittings ready for immediate use, including a web spray tip. 

Contact Adkwik Today

If you’d like to review your mattress manufacturing process, don’t hesitate to contact our technical team. We have decades of experience under our belt when it comes to glues, helping us offer expert advice and product recommendations to meet your specific needs.

Leave us a message on our online contact form or call 01223 412373, and our team will gladly assist you.