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Fire Door Manufacturer Reduces Press time by 45%

Fire Door Manufacturer Reduces Press time by 45%

When production at one of the UK’s leading fire door manufacturers was coming unstuck, Adkwik had the perfect solution to get things moving again.

Fire doors, by definition, are designed to stand firm in the face of extreme heat and smoke. They need to be made to the highest standards so they can give people time to escape and firefighters the chance to save the building.

The bonding process to make fire doors so robust involves pressing and bonding of veneers, laminates, and paper to chipboard door blanks, producing an effective barrier that can keep fire at bay for up to 2 hours.

The Problem

When one of the UK’s leading manufacturers was having problems with their initial bonding process, Adkwik were called in to help.

A thorough review of the production process identified two main issues:

  • Pre-curing in the glue roller – due to their short open time.
  • The slow press cycle was impacting throughput, and other processes, on the production line.

Our Product Solution

We trialled one of our best adhesives for veneer, the two component Prefere 4152 Urea Resin and the 5605 hardener to solve the problems. This UF resin adhesive for hot-press gave control over pot life and curing time and was an immediate success – effectively speeding up hot pressing times.

The result

Increasing open time alleviated precuring in the glue roller, while press cycle time was reduced by 45%. All of which meant production of the company’s life-saving fire doors could continue smoothly.

We also delivered onsite training to the whole production team – meaning these success measures could be maintained.

How can we help you?

If you’re interested in having a chat to discuss any challenges you may be having with adhesives, just click on the button below to get in touch.

Contact the team

Hear what our customers say:

John- Production Director at Furniture Makers company
"Adkwik are helpful, efficient and quick. Their next day delivery is invaluable in our business. They are extremely knowledgeable and a great asset to our company. I highly recommend them."
Kevin- Technical Director at a SIPS Company
"As a company we require specialist adhesives. From the onset Adkwik have provided us with an unrivalled service. Free samples to test, high competitive prices, speed of service and guaranteed next day delivery. They are quick, reliable, competitive and provide very tasty biscuits! Highly Recommended."
Nick- Procurement Manager
"Pleasure to deal with, reliable and deliver on time every time".
Paul- Commercial Manager at a Timber Frame Company
"Adkwik have provided us with a bespoke product labelling service for our D4 glue. This addition has greatly benefited the end user. Their next day delivery service is a great piece of mind".
Luke- Production Manager at Specialist Joinery Company
"Technical and Product support has been very good, much better than when we used to purchase from general suppliers that sell a variety of products. The whole team at Adkwik have always been helpful when we have needed them!"
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